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What is Solution Heat Treating?
Solution heat treating is a process used to treat
non-ferrous alloys. Alloys are combinations of two or more
metals. Non-ferrous alloys are simply those alloys that
do not contain any iron. An example of a non-ferrous alloy
that commonly undergoes solution heat treating is aluminum.
By changing the internal structure of the alloy, solution
heat treating increases the alloy’s overall tensile
strength.
Alloy structure
Most metals are soluble in one another in the liquid state.
Therefore the primary metal (the one which will dominate
the composition of the mixed metals) is melted and the other
metals are mixed into the primary metal. This is simply
called alloying. The primary molten metal
will absorb the secondary metal into solution, much like
adding sugar into coffee. A further definition of an alloy
would be a mixture of metallic and non-metallic elements
that are in solution with the primary metal.
How solution heat treating works
The process of solution treating requires that the alloy
be heated up to an appropriate temperature that will allow
all of the added (now in solution) alloying metals to be
in solution in the primary metal. Once the alloy metal has
reached the "solutionizing temperature", the alloying
elements are 'frozen' in the solution by cooling rapidly
from the "solutionizing temperature" down to room
temperature. The metal is now in its softest condition.
The metal now requires strengthening.
This is accomplished by time. Some alloy metals will age
naturally at room temperature. Some alloy metals will require
(because of expediency) strengthening by accelerating the
procedure. This is done through artificial aging
or artificial strengthening, which requires
the alloy metal to be raised to a specific temperature for
a specific amount of time.
Why increase tensile strength?
Tensile strength is the ability of a metal
to resist being pulled apart by opposing forces acting in
a straight line. Any metal part or component that must perform
well in highly rigorous conditions, or despite being under
repetitive strain, will benefit from having the highest
tensile strength possible. For example, the metal in cables
and other equipment used in the construction
industry to lift heavy loads require a high tensile strength.
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