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What is Degassing?
In vacuum degassing, molten metal (commonly
steel) is placed in a vacuum in order to remove excess hydrogen
or carbon. During the production process, a product’s
metal parts or components can become infused with excess
amounts of these gases. As a result, unwanted imperfections
and side effects can impact the integrity or performance
of the metal. In the past, removing hydrogen required cooling
metals slowly, adding time to the manufacturing process.
Vacuum degassing solves this problem by
offering a faster and more precise method for removal, thereby
shortening the production cycle.
Vacuum degassing to remove
carbon not only reduces imperfections, but brings a larger
added benefit. By removing the carbon, the metals become
more ductile, or easily shaped and formed through cold metalworking.
Trains, planes and automobiles…
Vacuum degassing is the only way to make
certain grades of steel that are particularly useful in
the automotive,
aerospace and
railroad industries. The more ductile metals created are
not only easier to form into complex shapes, but they are
also lighter in weight and therefore more aerodynamic than
their higher carbon content counterparts. According to an
article in Mechanical
Engineering Magazine, the increasing use of vacuum
degassing was initiated by the demand for “lightweight
but durable car panels for more fuel-efficient cars in the
late 1980s and early 90s.” In the tool
and die industry, the improved ductility of low-carbon
steel is ideal for creating stamped parts.
At Quality Steel Treating (QST), we not only
perform vacuum degassing to create more ductile, lower-carbon
steels, but also to remove stress from aerospace components.
By removing hydrogen from components such as wingspans,
we increase their resistance to strenuous operating environments
and help to significantly reduce any flaws that could lead
to failure.
hardening + nitriding |